Compressed Air Systems: Everything You Need to Know

Compressed air systems are not a new technology, but innovations continue to widen their application. Nowadays, almost every industry uses compressed air in some way. You can find compressed air systems in manufacturing plants, construction sites, the automotive industry, and many more industries.

This guide answers the questions you might have about compression air systems.

A compressed air system is a network that pressurizes and compresses air for various uses. Though their designs may vary, a basic compressed air system must have crucial components like the air compressor that converts power into kinetic energy and an air intake filter that traps particles that are in the air after intake.

Other crucial parts include the air drier, which dries the air to remove condensation, and the aftercooler for cooling the system's lubricant and discharge air.

You can use a compression air system for a variety of operations. Nowadays, most industries have numerous uses of compressed air, including powering tools, refrigeration, and combustion.

You can also use compression air systems in non-manufacturing sectors like recreation, transport, mining, construction, and agriculture. For example, underwater explorers use compressed air tanks to get the required oxygen supply.

Since the variety of compressed air systems is wide, you can end up with the wrong compressor type if you don't consider your needs during purchase. Let's see some compressor types and their best application.

Centrifugal compressors are an excellent choice for users with large air demands or facilities that require sterile and oil-free air, like food industries. You can also choose this compressor type if you want a low-maintenance system.

The only challenge when using centrifugal compressor systems is limited airflow flexibility due to their complex controls and monitoring systems.

This air compressor type may not meet industrial demands, but it’s a good choice for light-duty needs like powering air tools and paint sprayers. The main disadvantage of piton-type air compressors is their high wear, which leads to high-maintenance needs.

This compressor type is a good choice if you have unsteady air requirements. You can set the compressor to run on and off to meet your air needs. However, this compressor requires additional systems to eliminate the oil mist in the air due to its use of oil.

You can also choose scroll compressors if your application requires unsteady air. Though they share a design with rotary screw compressors, these scroll compressors are oil-free, making them a better choice for food industries.

Compression air systems offer numerous benefits, making them a preferred energy source in varying sectors. Below are some reasons why compressed air systems are better than electric and hydraulic systems:

• Lower maintenance: Thanks to low maintenance, you can reduce downtime when you use compressed air-powered tools.
• Increased safety: Unlike electric tools, compressed air tools don't expose you to the risk of electric shock.
• Lower cost: Compressed air systems are cheaper to buy and install than their electrical and hydraulic counterparts.
• Easier to Operate: Thanks to their lower weight, most compressed air tools are easier to use than electrical tools.

Air compressors are increasingly becoming a necessity in many industries, especially as an alternative way to power tools. However, to choose a compression air system that best suits your needs, you must know how they function and the advantages and disadvantages of each type. The information above can help you make an informed decision.

At Compressed Air Systems, we offer a wide variety of compressed air and vacuum systems to meet varying customer needs. Contact us today to learn more about our products and services.